Step-by-step methodology: Step 1/4

5S in the Maintenance Workshop to reduce intervention times

5's – Maintenance workshop: Order and cleanliness. Classification, location and inventory of spare parts:

Implementation of Audit Processes for Control and maintain

5'S – Audits Weekly monitoring of the status of the 5S methodology in the production lines

Step-by-step methodology: Step 2/4

InstaStock: Agile Spare Parts Stock Control System

InstaStock Implementation (InstaLean software for spare parts management)

Intelligent search system. Computerized entries and consumption. Perpetual inventory

Step-by-step methodology: Step 3/4

Transformation of Operators into Technicians Basic level maintenance

Autonomous Maintenance – Production Line Actions

Autonomous Maintenance

Transfer of 17 preventive maintenance operations (per line) to production operators

5S in Production Lines to Make Autonomous Maintenance Possible

5S – Production Lines

Distribution of all utensils along the line according to use to minimize searches and movements

Step-by-step methodology: Step 4/4

Iceberg: Agile System for Fault Control

Iceberg Implementation (InstaLean software)

Electronic incident management through production-maintenance communication

Agora Zone: Communication of Improvements

Publication and management of Iceberg indicators + Publication of 5S and Autonomous Maintenance Audits

Step-by-Step Methodology Summary